How are FFP2 masks packaged| KENJOY

How are FFP2 masks packaged? Today, medical mask manufacturers will explain the mask packaging method, so that we can further understand the FFP2 mask packaging.

FFP2 mask packaging bags can be roughly divided into plastic packaging bags (PE bags, plastic self-sealing bags) non-sterilization, medical packaging bags & materials (sterilization bags, automatic packaging machine coil) sterilization masks, automatic packaging machine (plastic packaging - non-sterilization, medical soft blister automatic packaging - sterilization)

Plastic automatic packaging machine

Suitable for disposable medical masks, disposable protective masks and other plastic packaging. The material used is generally OPP membrane. Intelligent servo motor control, easy to connect with mask production line, start without material stop

Medical sterilization packaging bags and sealing equipment

Medical packaging bag (paper-plastic bag)

The paper-plastic bag usually consists of one side of paper (gelatinized medical dialysis paper) and one side of plastic film (PET/PE medical composite film). The packaging is required for FFP2 respirator medical grade respirator.

Conventional market packaging components

Medical dialysis paper (60g, 70g, 80g)+3g Henkel medical glue (some manufacturers use domestic glue) composed of medical adhesive paper +PET/PE medical composite film.

FFP2 mask medical dialysis paper functions and requirements: blocking bacteria, can be quickly resolved, in line with medical standards

Function of glue: the medical glue and paper together with the medical composite film can form a certain tension so that the paper-plastic bag will not burst in the process of sterilization, transportation, storage and so on. At the same time, no paper fiber is produced after stripping with composite membrane to prevent the medical staff from falling off the paper fiber and falling into the patient's body to cause infection.

Medical composite membrane: meet medical standards, blocking bacteria.

The normal paper-plastic bag is sealed with three sides. After FFP2 mask factory buys it, put it into the mask and use the medical sealing machine to seal the fourth side. With the bag, and then has formed the quadrilateral sealing, ethylene oxide sterilization, sterilization and gas through the paper into the bag to kill microorganisms, etc., after the parsing process, epoxy ethane gases from the paper surface, completely parsing, qualified product bag without ethylene oxide residues, microbial bacteria, etc. At the same time all killed. Positive medical dialysis paper and on the back of the medical composite membrane with blocking bacteria, the sterilization pocket has become a complete sterile barrier system, the bag was killed bacteria, unable to enter the new bacteria, and in the appropriate storage environment, can keep 3 years or 5 years sterile retention period (sterile retention period namely products keep the deadline, is closely related with the use of packaging materials)

Medical automatic packaging machine (soft blister molding machine) at present, the domestic auxiliary materials giants because of large output, high labor cost, so have realized the medical sterilization packaging automation, how do they operate?

The materials required for the equipment are divided into two parts:

Medical dialysis paper (medical dialysis coated paper)& medical co-extrusion film

Through the equipment, the medical co-extrusion film is preheated through the aluminum profile mold, and the negative pressure is vacuumized to form a concave cavity. Then, the medical mask is put into the equipment and the product date is printed by the equipment. Then, the medical dialysis paper and the film are heated together to form a sterile barrier system, and finally, the finished product is automatically cut. It is the same as the sterilization bag put into the mask and sealed, the latter is sterilization and will not repeat the description.

Why are plastic bags unsuitable for ethylene oxide sterilization of medical devices?

1. The production environment of medical paper plastic bags is one hundred thousand grade or even ten thousand grade purification workshop, PE bag manufacturers are difficult to achieve. The supporting supplier of medical products must be at the same level as the manufacturing environment of the medical device manufacturer.

2.PE bags can not use positive pressure sterilization, EO into the negative pressure sterilization is more than -40 easy to burst bags. Masks are excipient products, EO gas is not easy to enter and not easy to exit, a little careless ethylene oxide residue exceeds the standard, and ethylene oxide is a strong carcinogen, the use of not fully resolved masks, but harmful.

One side of the plastic bag is medical dialysis paper, which can pass through ethylene oxide gas to facilitate the penetration and resolution of ethylene oxide.

This is how FFP2 masks are packaged. If you want to know more about FFP2 masks, please contact us.